Before Compensation
Static axis error without DYPEC correction over the long-duration thermal test.
Dynamic Predictive Error Compensation corrects position error caused by thermal changes, improving accuracy and part finishes. Resolution 0.1 µm - standard on every Micro Dynamics series machine.
Continuous monitoring of spindle axial deviation. Long time run test to collect thermal changing data for each individual machine.
X/Y/Z axis static error in microns before and after DYPEC® compensation.
Static axis error without DYPEC correction over the long-duration thermal test.
X/Y/Z axis static error held stable after DYPEC® dynamic predictive compensation.
DYPEC® mirror milling with ball end mill.
Mirror-finish mold surface produced under continuous thermal compensation.
Surface verification confirming micron-level flatness after the long finish pass.
| Tools | 0.24 in mm nose ball |
| Materials | 6061 aluminum |
| Feed Rate | 59 in/min |
| Spindle Speed | 15,000 rpm |
| Machining Time | 2 h 24 min |
| Total deviation | < 2 µm |
Circle, diamond, square cutting test is done on all Micro Dynamics machines prior to shipment at 59 in/min with a maximum tolerance under 5 microns linear.
| Metric | Value |
|---|---|
| Squareness | 6.3 µm/m |
| Backlash X | −0.3 / 0.9 µm |
| Reversal spikes X | −0.8 / −0.4 µm |
| Cyclic error Y | 0.8 / 0.7 µm |
| Lateral play X | 0.8 / 0.4 µm |
| Circularity | 2.7 µm |
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